Full Palate Mouthguard Mold

Mouthguard Molds
(Previous Engineering Work as a Member of Tool., Inc.)

In collaboration with Shock Doctor & the US Army, TOOL Inc. sought to develop a mouthguard that excels in the realms of impact protection, comfort, and style. To evaluate our designs, I led the engineering effort in modeling and fabricating a series of molds, which were then used to create various mouthguard geometries. 


Mouthguard Mold CAD
Mouthguard CAD
Mold Inserts
Milling the Mold Shell
Molded Mouthguard
Mouthguard
Standard Mouthguard Mold
Standard Molded Mouthguard
Mouthguard Material
Boiling the Mouthguard Charge
Preheating Mold
Mold Press
Mold Under Pressure
Molded Mouthguard
Trimming Mouthguard
Trimmed Mouthguard with Inserts
Vacuum Forming EVA
Vacuum Formed Overmold
Custom Mouthguard Prototype
3D Printed Mold
Mouthguard
Mold Back
Ejector Pins
Ejector Pins Deployed
Shopping Basket